Stainless steel is notable for its resistance to corrosion and its adaptability. Stainless steel is ubiquitous, found in both tall buildings and domestic gadgets. This brief tutorial explores the compositions of stainless steel and reveals the mysteries of its extensive applicability in a range of fields.
The qualities of ferritic and austenitic steels are combined in duplex stainless steels. By fusing the finest features of each, they offer a strong range of steel with minimal drawbacks, giving consumers the best of both worlds. Furthermore, compared to other steel alloys, duplex stainless steel is a more affordable choice. However, how are you going to decide if the duplex stainless steel is the best steel alloy for your project?
The austenitic class of stainless steel includes both grade 304 and grade 202. This indicates that both stainless steel alloys have a face-centred cubic microstructure.
Due to its remarkable qualities, stainless steel is a material that can be employed in a wide range of sectors. Manufacturers must select the best sort of stainless steel when working with water and wastewater to prevent issues like corrosion and treatment contamination.
The need for reliable and long-lasting water filtration systems is growing as issues with pollution and water scarcity across the world worsen. Stainless steel component utilisation is one of the biggest technological advances in water filtration. These elements are perfect for contemporary filtering systems in a variety of sectors because they provide unmatched advantages including corrosion resistance, lifespan, and efficiency. We look at how stainless steel is changing the water filtration industry in this blog.
The materials used in infrastructure and equipment must adhere to strict performance, durability, and safety criteria in the demanding oil and gas sector. At Venus Wires, we are aware that premium stainless steel wires are essential components that guarantee the dependability and effectiveness of operations. The importance of stainless steel wires in the oil and gas industry is examined in this blog, with particular attention paid to their grades, requirements, mechanical and chemical compositions, high nickel grades, and diverse uses.
The hexagonal cross-sectional form of stainless steel bars distinguishes them as an alloy of solid metal bars. Stainless steel, a corrosion-resistant alloy composed mostly of iron and chromium with varying amounts of nickel, molybdenum, and manganese, is often used to make them. The unique hexagonal shape of these bars has several advantages in a range of applications.
Stainless steel's inherent properties make it a prime candidate for cold heading, a process that shapes metal without heat. However, not all stainless steel is created equal. To produce components, especially fasteners, with optimal strength, durability, and corrosion resistance, the wire itself must be meticulously engineered.
In industrial applications, the choice of materials for valve components is crucial. Stainless steel and special steel alloys are preferred for valve stems due to their remarkable properties, including corrosion resistance, mechanical strength, and durability. This blog will explore the definitions, features, types, and mechanical and chemical properties of various stainless steel and special steel grades used in valve manufacturing.
Stainless steel surgical wire needles are the unsung heroes of the operating room. These seemingly simple tools play a pivotal role in the success of countless surgical procedures. Their combination of strength, precision, and biocompatibility makes them indispensable in modern medicine.
The Union Budget 2024-25 has unveiled a positive outlook for India's stainless steel industry. Key measures such as import duty cuts on crucial raw materials and increased government expenditure on infrastructure and housing are set to propel the sector forward.
European customers, at Venus Wires, we share your unwavering dedication to a sustainable future. This commitment is at the forefront of everything we do, from the high-quality stainless steel wires, wire rods, and welding wires we manufacture, to the responsible practices we implement throughout our operations.
In the field of metallurgy, it is often topmost to achieve excellent corrosion resistance and high temperature performance. It’s where 625 welding wire comes in as a robust solution for cladding operations.
Venus Wires is a leader in the space of high-quality stainless steel long products manufacturing with a legacy of over 5 decades. The products created by Venus Wires are transforming the automobile industry as they work towards enhancing the safety, performance and efficiency of your vehicle. This article will explore the various long steel products manufactured by Venus Wires and their contribution to improving the quality of your ride.
Over time, stainless steel has been picked up by various industries around the world due to its favorable properties, such as corrosion resistance, cost-efficiency, durability, and more.
Wire ropes are a vital component across various industrial sectors. These ropes are highly durable and corrosion resistant, which makes them the perfect material for lifting heavy and supporting during construction. Additionally, it is created by braiding together multiple ropes, which allows it to sustain equal pressure and strength throughout its structure.
Seamless steel and welded pipes are widely used in the industrial sector for construction work. Despite sharing differences, each pipe has a high market demand and is manufactured in great amounts. The material used and the manufacturing process separate the pipe from one another.
Stainless steel wire is the preferred wire in the market for obvious reasons. The alloy has a lot of utility, making it ideal for making kitchen utensils, cookware, and surgical tools and for construction work. In addition, stainless steel wires are corrosion-resistant and highly tensile, making them applicable for a wide variety of uses.
Steel has been a metal of choice when it comes to household appliances and utensils. Stainless steel is preferred over other metals because it exhibits durability and resistance to rust and corrosion. Welding of stainless steel is essential to mold it into the desired finished products.
Flux-cored wire, along with a GMAW machine, is a necessity for flux-cored arc welding (FCAW), and it has been around for quite some time now. It is typically available in the market under two compositions, namely folded and seamless. Folded wires are moulded into strips of U-shape, whereas seamless wires are composed of seamless steel pipe bands filled at the core.
When it comes to welding, the terms for two prevalent techniques, MIG and TIG, might be confusing because they sound so similar.
Stainless steel is quickly becoming one of the most commonly used metals in modern construction due to its corrosion-resistant quality. Several stainless steel wire manufacturers in India make it easier for the fabrication industry by designing and manufacturing some of the best steel bars for construction. The fabrication industry also uses aluminum conductor-reinforced cable because of its strength, aesthetic appeal, and good conductivity.
Wire rope is available in stainless and galvanized steel compositions. Stainless steel and galvanized steel wire rope are used for various industrial applications, including rigging, lifting, utilities, marine, and infrastructure projects. In addition, they can be used in industrial and domestic applications.
Stainless steel is widely used in construction, manufacturing, and medical devices. Stainless steel products typically require thorough quality control checklists to be used for healthcare purposes. Due to its antimicrobial properties, stainless steel proves itself in hospital environments with strict sanitation and cleanliness practices. Additionally, the industry typically entrusts surgical stainless steel with cleansers and antimicrobials embodied within its construction, so the amount of electrical poisoning risk is set to a minimum.
Stainless steel wire rope is the most common choice for many applications, especially wire balustrading. More professionals in commercial, industrial, marine, and manufacturing environments prefer stainless steel wire rope because of its many advantages.
Stainless steel, known for its corrosion resistance, is used in various applications. Its diverse range of grades allows it to accommodate various applications across many industries. However, one requires the basic knowledge to select the appropriate grade for the job while ordering SS raw material from stainless steel wires suppliers.
Stainless Steel Bright Square Bars are steel square rods used mainly in auto and construction projects. The stainless steel rods are anti-abrasive and anti-corrosive, making them appropriate for joints in commercial medical environments such as hospitals. Preferred applications include mounting decorative ironwork, gates, and safety barriers around establishments..
Steel has become an important element of the social economy these days. Steel companies have actively responded to and delivered the demands of enterprises and accessories. The definitive attribute of the stainless steel bright bar is the precise dimension, which makes it preferable for manufacturing various products that require high dimensional accuracy.
Analyzing how a particular component performs in the market and forecasting how it will in the near future is the key strategy of competency. However, to sustain growth, innovation is essential. This article will help stainless steel manufacturers in India understand current trends of stainless steel wires and how they can be evolved based on the triad model: Demand, Growth, and Technology.
Stainless steel is a versatile alloy, considered excellent for kitchenware, construction, food and beverage, and automobile industries. Steel is a corrosion-resistance and polished alloy that does not need zinc galvanization, making it an affordable and adept choice for most purposes.
Stainless steel (SS) is one of the strongest materials known for its exceptional corrosion resistance and other great properties. The food industry benefits from many of the same characteristics of stainless steel as other industries. From tools to surface, this metal is highly suitable for production, processing, and packaging. Here are some stainless steel applications in the food industry as discussed by the best SS manufacturers in India.
Lashing wires are a staple product in the construction of any large-scale telecommunications and electric grids. Stainless steel wire manufacturers in India design these lashing wires to be a bad conductor of electricity and heat, making them perfect for binding conducting wires and poles. Also, SS lashing wires are manufactured with a unique annealing process that offers a uniform fine-grain structure throughout wire length and cross-section, offering much higher-yielding point and weight-bearing capabilities. Hence, they can also heave large electric and telecom structural components while transporting and construction.
What Is AS9100? Like The ISO 9001 standards that specify guidelines for maintaining a Quality Management System (QMS) in your organization, the AS9100 is a global aerospace standard (AS) that was.
The first quarter of 2021 has been the most volatile for the metal industry. Though the price trend of SS grades has been climbing up since the last year at a consistent rate of 5% to 7%, the price of SS grade 304 in all major markets has gone up by a staggering 15% in this year’s Q1.
All stainless steel manufacturers in India take pride in their most corrosion-resistant and sturdy products. No other metal matches SS in terms of corrosion resistance, which is primarily due to its chromium content.
Today, all automobile manufacturers in India are striving to roll out car models that are durable, efficient, comfortable, and, more importantly, safe. Many metals and alloys are being tested for optimal performance ability to create components that last longer.
After a 4-month-long dip during the lockdowns, various India’s manufacturing industry sectors pointed upwards during August in light of the ‘unlock 1.0’ announcements. The automotive sector.
Essentially, your kitchen is the heart of your home. It may not be as big, but it sustains the health of your entire family. As modular kitchen designers bring in more alternative materials and styles to kitchenware and
You may not hear the term surgical steel often, but it is more common among stainless steel manufacturers in India who design healthcare steel products. And after the pandemic, it has gained more
Today, after the development of various unique compositions of stainless steel (SS), the manufacturing of hardware and CNC machine tools is done with stainless steel grades as the primary or
As the FDA laws keep getting stricter by the year, every company involved in food manufacturing, handling, packaging, or even designing equipment for food storage and cooking are relying more and more
‘Industrial pumps’ is an umbrella term that covers a wide variety of machinery used to move fluid from one place to another. These machines use a rotating mechanism that increases the
Since the year 1913, when Harry Brearley introduced stainless steel (SS) to the metal industry, metallurgists from around the world have experimented with unique combinations of SS alloys to
Though one of the most vital sectors for producing modern tools and machinery, the mining industry has always faced a grave problem while coexisting with the environment, i.e., their carbon footprint.
Air travelling has become an integral part of our routine lives today. Once considered a luxury, now transiting via flights is easily preferable even for working-class people. Consequently, the
Stainless steel, over a period of time, has established its stronghold in a wide range of industries. Soft magnetic, ferritic stainless steel alloys, especially, are the most suitable and
The strain of Coronavirus, COVID 19, has spread all across the globe, causing deaths and major disruption to the global economy. It has been straining the healthcare systems worldwide. There is a big
According to the data published by World Health Organisation in 2016, India has the largest number of polluted cities in the world featuring 30 of them in the top 100 most polluted Global cities
Austenitic steel is an alloy, rich in chromium and nickel with lower levels of carbon. This unique composition makes it non-magnetic and highly resistant to corrosion. Hence, almost
Since its inception, the steel industry has made a significant contribution to a sustainable world via an array of creative steel products such as stainless steel wires, rods, SS bars, flat wire, tube, and much more.
Stainless steel (SS), due to its non-corrosive, non-magnetic, and strength attributes, is widely used in all aspects of engineering and design. Notably, in the structural designing of building construction, large
From skyscrapers and heavy machinery to cars and kitchen utensils, welding is the most crucial part of creating strong joints that last indefinitely. Every metal or seam requires
Stainless Steel has now emerged to be the most widely used alloy in various fields such as construction, industrial machinery, and household appliances.
Today, after the development of various unique compositions of stainless steel (SS), the manufacturing of hardware and CNC machine tools is done with stainless steel grades as the primary
Stainless steel has transformed nearly every industry ranging from the medical to aerospace industries. The oil and gas industry, in particular, has been no different, as operating conditions and extracting methods made stainless steel a very cost-effective, convenient, and reliable choice.
There are many options when it comes to producing tools and medical equipment. Hospitals worldwide mostly prefer medical grade stainless steel due to some of its special properties. Stainless steel has played a pretty important role in the medical industry ranging from crucial surgeries, biomedical implants, to surgical operation. The criticality of such an application requires these steels to be highly safe in the human body with its compounds and also, highly resistant to a high level of stringent acids involved in cleansing and sterilization.
There are a variety of raw tools that are formed by steel alloys and used to design a myriad of machining components for almost all industries. Bars, wires, and rods are the three primary raw materials used for making parts such as valves, fasteners, mechanical tools, studs, bolts, pins, hinges, handles, Surgical & Medical equipment, etc.
W.H. Auden once said, “Thousands have lived without love, not one without water.” Water is arguably one of the most valuable natural resources available. Thus, the need of the hour is to ensure we take the right measures to use water sustainably.
What are Bright Bars? Bright bars are raw materials that are created from stainless steel alloys through a cold drawing technique in a cold reduction mill. They have a geometrically precise molecular structure with an extremely smooth surface finish which always appears bright, giving it the name ‘Bright Bar’. It mainly comprises stainless steel with varying addition of carbon and traces of other elements like chromium, manganese, iron, etc.Bright bars are widely utilized by almost all industries due to their strength, durability and most importantly, their corrosion-resistant properties. They have excellent weldability and machinability, which makes them highly favorable for precision machining components and constructing large, sturdy structures.
Stainless steel is appropriately named, as it is a type of steel that has the unique ability to resist stains and corrosion. There are multiple applications where stainless steel is used exclusively, and replacing it for other metals can only cause loss of quality as the stainless steel casting process is superior to other metals by a wide variety of factors.
Stainless steel with its unique properties of corrosion resistance and strength has become the most preferred material to be used in the design and manufacturing process among various industries.
The current industrial landscape primarily focuses on sustainability, durability, and quality. When we talk about sustainability, it is essential to understand that to create a sustainable future; the materials play a vital role. Further, to build a sustainable future, the materials that are used need to be durable, clean, and recyclable.
In the current manufacturing and industrial landscape, innovation and adapting to the current trends is vital. Every small step towards adopting the latest technological advances to expand enhances efficiency and streamlines operations.
We are one of the most-renowned Stainless Steel bright bars and Wire manufacturers in India, catering to a varied amount of industrial application. Our team designs exceptional products in stainless steel wires and bright bars, according to each client’s requirements to meet their specific applications. Special heat treatments are supplied to the bars with strict compliance to meet the specifications and standards.
Over the years, stainless steel has gradually found an important place in several industrial sectors including, automobile, aerospace, marine, medical, and more. Without a doubt, stainless steel is a widely used industrial alloy at present. However, it is essential to understand that alloys such as stainless steel demand highly maintained tooling and machining.
Our romance with metals and metallurgy is very old and communities were inspired to do the refinements towards making use of metals in various tasks; however, the major push was received through the consistent and broad demand in the royal artilleries which led to further interventions in metallurgical pursuits. The iron was among the first inventions and it has continued to dominate the demand spectrum till age when we stand at the high point of development.
Stainless steel is usually known for resistance from corrosion and can be used in several applications. There are several grades in this category which allows it to be used in different industries. But having so many of them will expect you to have basic knowledge so that you know how to select which one is right for the job! Therefore, here are seven points to help.
Steel is considered as one of the best and most common materials all over the world which represents an industry that produces close to 1.3 billion tons of stainless steel a year. The material is usually used for the construction of different architectural fabrications. There are several subcategories of steel and that depends on different qualities along with characteristics of a certain build. The type of steel may vary a lot though. What varies more is the hardness, the strength, the cost and the aesthetics. Depending on the kind of work and the detection of the proper type of steel, you can go for a job that depends on the cost and project.
Steel is being used hugely in wide range of applications, particularly the construction of buildings, ships, bridges and industrial/enterprise lines. The definitive attributes of steel like it being rust resistant, temperature tolerant, extremely high strength and high elasticity make it an uncontested choice. Along with the increasing use of SS and other steels in fabrication activities, sciences have been also geared to develop dedicated techniques of conditioning it. This becomes particularly relevant because steel is a difficult material to be worked upon; especially if it’s welding is attempted. Submerged arc welding (SAW) or submerged melt welding is one such technique of welding the steel alloys of diversity. The results through this technique are very refined and finesse driven to suit the precise applications that are least tolerant to dimensional changes.
Humans have been engaged in discoveries and innovations since the oldest days & even prior to civilization. The objective has been to simplify life and living and improve the quality, strength and durability attributes. In our long journey of evolution till age, there were definitely some milestone achievements and iron and steel could be counted among this segment. Though the development of iron and steel are separated by centuries of gap, these two products have changed the landscape; especially if talk of their uses in the construction sector. Steel has now become the indispensable component in the making of sturdy and magnificent structures that could be really boasted of. Stainless steel rods and other products are actively utilized to ensure high strength and resilience of the building against all types of disasters including the natural calamities. It won’t be incorrect to say that stainless steel helps to withstand the adverse impacts and losses caused by natural disasters! Let’s see how steel has become such important in negating the impacts of natural calamities.
Humans have been engaged in the metallurgical pursuits since very old days and have been pretty impressive with their inventions! The earliest of such inventions include copper, bronze, and the iron and these metals heralded new eras of development. Iron, in particular, found much demand & acceptance because of the abundance of the natural ores and the good abilities of extraction and refinement. Continued affinities with iron led to more innovations and steel could be called a marvelous result! More researches in metallurgy led to the manufacture of stainless steel which is much superior along many dimensions and therefore has become the first choice for many manufacturing sectors of the economy. Stainless steel manufacturers around the world are making primary products that are in high demand in different enterprises and ancillaries. Here are the reasons why SS products are the first choice in many industries.
A life without electricity is unimaginable. It is not easy to cater the power requirement for all sectors of industries, houses, and virtually for each and every aspect of our day to day functioning. Hence, the power generation plants all over the world have been relentlessly working to their maximum potential and serving for our betterment. Though there are major technical differences in the power source, most of the power plants produce electricity in more or less the same way. Steam that is generated through fission of atoms or burning of oil, coal, or gas is invariably used to rotate the turbines and energize the grid. Can the success of power generation be attributed to few common aspects? Yes, they can be and one of them is definitely STEEL.
Flux-cored arc welding is an arc welding process which can be both automatic as well as semi-automatic and requires continuous feeding of the tubular consumable electrode which contains a flux and constant power supply for welding. As compared to submerged melt welding, which can only do welding in the horizontal or flat position, flux-cored arc welding is suitable for many different positions. Using welding, you can make excellent stuff with metal, but safety rules related to welding should be followed. Here are some basic tips to be followed for flux-cored arc welding.
All about Welding Methods and Techniques
Welding might seem like a difficult process but in reality, it is quite easy and inexpensive. Welding is joining two materials usually metals together by heating them till they become a molten hot weld puddle which is used in creating a weld bead. Given below are tips for proper stainless steel welding.
Technology has evolved to an extent of bringing the mystery & history of cosmos to our drawing room via TV set. Our lives are incomplete without the presence of smart phones, tablets & personal computers which help us stay connected with the whole world. Even a marginal farmer or a fisherman is made aware of weather conditions depending on information collection prowess of satellites. Today we can conclude quite confidently that we stay in a ‘Global village’.
Nickel was first identified back in the 1700s and was called kupfernickel, because it was found in a rock which had some resemblance like the copper ore. The miners have once thought that it is nothing like nickel, thinking that such elements makes it hard for them to get hold of extract copper from the rocks. They didn’t know that nickely would be become the most important industrial metals.
The manufacturing sector is one of the oldest segments of the economy and still continues robustly, serving a mammoth diversity of products and materials for the primary, secondary and tertiary needs of the social economy. However, this sector demands competitiveness skills on the part of the entrepreneur who has to maintain the cost coupled with quality and ease of production in consonance with the emergent demand dynamics. These balances are not easy for sure! To aid the manufacturing and enterprising orientations, various technologies and process improvements have been developed which are aimed at supporting the entrepreneur in the above mentioned challenges. In the iron and steel sector, secondary firms and ancillaries seek such products and technologies that help them maintain a healthy operational and fiscal momentum. Leading bright bar manufacturers in India opine that these can be helpful in improving the business capacities and worth. Let’s see how these could improve a business.
Steel is an alloy with base metal iron in majority proportion while other components that are present in it could vary thus forming different types of alloy grades. While steel and stainless steel have emerged very demanded because of their desirable attributes of extreme hardness, stress tolerance and corrosion resistance, the secondary and tertiary level manufacturers of steel products encountered difficulty in welding and fabricating the steel products; mainly because steels behave differently as compared to iron due to their specific microstructures!
Humans have developed frontline competencies in the segment of metallurgy because the involved processes allow us to derive metals and alloys and forge them in desirable forms to meet many dimensions of life and development.
Steel is an alloy of iron and has distinct qualities that are very desirable. Stainless steel, in particular, is completely rust resistant and is very sturdy also which makes it perfect option for diverse uses in the economy. Its attribute of ductility (the capacity to be drawn into wires) is superb and this coupled with the tensile strength and flexibility make steel wires more purposeful; like for making the wire mesh and other products. Wire mesh is one of the simplest products derived from steel and is also one of the earliest. The wire mesh made of steel have been in use for centuries in one or the other forms and the ever-growing social economies around the world found more uses of it like for fencing & barricading, safety covers of running machines, cages, grills, sifters and shelves. One important function is also that of concrete reinforcement through welded wire mesh made of iron. Steel wire manufacturer companies cater to the secondary level ancillaries that make use of these wires to make the mesh either through welding or the weaving technique.
While the iron was discovered through crude metallurgical techniques centuries ago, steel is a fairly late invention and has defined the human progress in more than one ways! The reason is the exceptional qualities adored by steel and which are highly desirable also. Steel is actually an iron alloy of precision wherein carbon, a non metallic and very common element of nature is invariably a component. The presence of carbon makes the steel what it is and particularly determines the arrangement of atoms in a manner such that sturdiness is optimized. Stainless steel is yet another increment in the segment of steels and in this, chromium is added which develops a layer of chromium oxide that is rust proof for life apart from delivering a lustrous finish. Stainless steel manufacturers make different grades of steel through precise alloying compositions towards serving the niche segments of the manufacturing economy around the world.
Clean and safe water is a vital component of our life. It is our natural resource and should be pre-served in effective & efficient manner. It is essential for health, hygiene and productivity not only for our community but also integral for animals& plants as it plays an important role in biodiversity.
With stainless steel invention, the Stainless steel manufacturer and exporters industry got revolutionized, with tremendous energy & force on heavy engineering equipments including manufacturing of automobiles, motors, shafts and pumps. It is true in every sense that each & every aspect of human life is touched by products & services of stainless steel.
The manufacturing sector is one of the oldest segments of the economy and still continues robustly, serving a mammoth diversity of products and materials for the primary, secondary and tertiary needs of the social economy. However, this sector demands competitiveness skills on the part of the entrepreneur who has to maintain the cost coupled with quality and ease of production in consonance with the emergent demand dynamics. These balances are not easy for sure! To aid the manufacturing and enterprising orientations, various technologies and process improvements have been developed which are aimed at supporting the entrepreneur in the above mentioned challenges. In the iron and steel sector, secondary firms and ancillaries seek such products and technologies that help them maintain a healthy operational and fiscal momentum. Leading SS bright bar manufacturers in India opine that these can be helpful in improving the business capacities and worth. Let’s see how these could improve a business.
To keep in line with stringent norms of pollution control agencies and safety organizations, automobile industries have been extending their best efforts to enhance the strength: weight ratio. And it is not surprising to see automobile industries moving towards effective utilisation of stainless steel to achieve their intended target.
Gone are the days, when architects were solely dependent on cast iron or carbon steel materials for enhancing the aesthetics and architectural view of a structure. With stainless steel becoming more affordable and cost efficient, architects have smartly started to deploy stainless steel for various applications.
Steel could be called as one of the best metallurgical inventions till date as it led to the expansion of the social economy at swifter rates. Today, it is rightly said that there is a little bit of steel in the life of everyone! This important metal, rather alloy has entered such deep in the lives of ordinary social dweller and in the industrial verticals that it has now become an indispensable element of the social economy.
Flux core stainless steel welding wires contain various materials to facilitate welding process quite unlike gas metal arc welding wires which are solid throughout. There exist two types of flux cores stainless steel wires namely gas shielded & self shielded. Usage however is decided depending upon nature of the project & budget.
Duplex stainless steel is more durable with twice as much strength & better performance index than a regular traditional stainless steel. Hence a lighter product can bring about a better performance. The alloys used to arrive at duplex quality steel renders unique feature like high resistance to pitting, cracking & corrosion to the ultimate outcome thereby making duplex steel a much favored product in the stainless steel industry.
A good grasp of technical knowledge encompassing mechanical properties, chemical composition, and corrosion resistance of the material is crucial to design and fabricate any critical equipment such as those used in aircraft industry. As any deviation in design parameters can lead to catastrophic losses of human lives and equipment, proper selection of material is nothing but an essentiality.
Fabricators and manufacturers are facing a catch 22 situation– Stiff competition among them is forcing them to bring down the production costs, but the escalating costs of labor, raw materials, energy, transportation are resisting them. But still in pursuit of lower production costs, they carefully analyze each and every aspect and scout for the cost reduction avenues. Welding, being a vital cog in the manufacturing segment, usually becomes the first victim. This is probably one of the biggest mistakes they commit, says, Venus wires, one of the leading MIG welding wire manufacturers in India.
Tungsten inert gas (TIG) welding, also known as Gas Tungsten arc welding (GTAW) is one of the popular welding processes usually employed in the fabrication thin structures. The process is quite simple – the electric arc is initiated between the base metal and tungsten electrode (non-consumable) and suitable filler wire or rod is introduced in the weld pool. The electric DC amperage is provided to the welding process to initiate the arc and the shielding gas, either argon or helium gas, protects the molten metal from getting contaminated.
Submerged arc welding (SAW), as the name suggests, is conducted beneath a protective layer or blanket of flux. As the arc is always covered by the thickness of flux, it eradicates any radiation from the exposed arches and also the necessity of welding screens. With two variants of the process, automatic and semi-automatic, is one of the widely used solid wire welding processes used in the process industry.
Steel plays a vital role in all spheres of industries, right from automation to transportation. It always offers us the comfort factor by withstanding harsh conditions with respect to temperature, pressure and most of the chemicals. So it is quite natural to go for better materials in safety intrinsic conveyor belts, one of the vital aspects of the production lines in pharmaceutical, food and health industries. Is steel a good candidate for conveyor belts? Yes, says the engineer associated with Venus wires, a reputed steel coarse wires manufacturer in India.
Venus is a manufacturer of wire and stainless steel bar, with its manufacturing plant in Khopoli, Maharashtra, India. Venus has been exporting its products for 25 years and has established a strong presence in the market with its superior quality and impeccable service levels.
It can be categorically said that steel bars are one of the core components of any manufacturing industry or for that matter any industry that relies on machineries. Thanks to its versatile applications, steel bars find itself in the epicenter of most of engineering industries, be it automotive, textile, fabrication, construction, cement, ship building, paper and pulp, defence, heavy earth moving equipments or aerospace.
Such is the versatility of the application of steel, it is almost omnipresent, right from the steel rod in the building we reside to the steel bars in the vehicle we travel. But are all the steel one and same? Definitely not. Depending upon the intended end use, we either use carbon steel or stainless steel.
Durability & creativity are the backbone of technological progress of a country. A special mention to be made here is that of mining industry which led the Industrial Revolution & has gone down in history courtesy few significant innovations. Steam Engine would probably be the frontrunner in the list of strategically significant key innovations. We must not ignore the contribution steel wires in the development of heavy industries; they always seem to have been left alone & the limelight is grabbed by the final product i.e steam engines.
Stainless steel producer invests big in high-quality products and long-distance service tainless steel consumers around the world rely on Venus Wires Indus tries.